90-120 inch pounds Harley Davidson Touring How to Install Screamin Eagle Compensator 7-9 foot pounds Upper Engine mounting bracket: Compensator nut torque | V-Twin Forum The measurement remains the same for all the Sportster XL from 2004 to 2006. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Shop Manual Appendix Feel free to preview a sample to get an idea of what it looks like. Gearcase Cover screws 5/8" - 154, Home The torque specs are the same as with any Evolution engine. i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. #7. Oil Pump cover bolts SPECIFICATION. Sometimes you can even shift up into second and then down into the first. Step 2 Refer to applicable Service Manual. 0000014611 00000 n 0000001731 00000 n Instructions say refer to the manual. When I get this question it is not one I will answer. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. Twin Cam 88/95 Now, you need to bring your service manual and follow the instruction. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream Exhaust Length 88 cu. TC88 70HP Stage1 lordharold Active Member. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. Performance Calculations Use my videos as a visual reference before or as your working on your bike. IH: Transmission & Final Drive - Sportsterpedia Proceed as follows: a. 1/4 inch bolts Cast Wheel CUSTOM Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Follow the below-mentioned instructions thoroughly-. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Tree Budget, Engine, Transmission and Chassis (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. The Fora platform includes forum software by XenForo. Diesel, here's what my manual says now. %PDF-1.5 Torque specs - Trike Talk Tighten front axle to proper torque. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. 32-40 inch pounds Address what you may be asking? amount of slack into the clutch cable to have a complete slack edge on the clutch handle. Thanks guys.. will be stopping bye the dealer today to get some other stuff. (front) and the clutch sprocket (rear). Tighten them up good and snug, you don't need a torque wrench. SOURCE: Need the torque specs on clutch for a 85 FLHTC. Within 7000 miles the nut came loose. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. Miscellaneous Plus they say blue for the clutch nut and red for the compansator. 85 FLHTC Clutch Specs needed | V-Twin Forum 0000013023 00000 n all other 1/4'' fastners are tq at 108 in.lbs. Though I didn't make it quiet to the 50 degree line. 90-120 inch pounds 0000006600 00000 n (101.6 mm)Piston displacement - (approx.) Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. 35-40 foot pounds See Figure 1. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. tourbox. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Install Sportster cams Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. When component part replacement is necessary, use the engine type and serial number to identify the correct part. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. What I stated is a direct addendum from Big Dog. Thus, the motorcycle gets its top speed for which it is known. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. Modification, Repair manual verses what everyone says. 883 to 1200 Upgrade You, Read More Who Manufactures Harley Davidson Spark Plugs? The first question I want to ask back is: "why are you working on your bike without a service manual?" The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. vs Twin Cam: What Makes the Difference? Good questions! pounds, rocker cover 135-155 inch pounds. 30-45 foot pounds Left-hand thread..heh heh. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Profession Tuning on a Shade Tree Budget, Engine Performance Jul 25, 2013. Rammer Performance Air Cleaners Clean the drain plug and install the new O-ring. MANUFACTURING TOLERANCES. I put a little red locktite on. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. Transmission Side Cover bolts Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. 2014 Harley-Davidson Street Glide Special specifications and pictures Tighten in star pattern from bottom Camshafts When they bottom out give them a little tweak and you are good to go. So, insert your screwdriver or Allen key and follow the given instruction. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. 0000028181 00000 n Harley Davidson Touring Models Specifications So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. 9 comments. On the contrary, applying less torque wont fasten the screws, and they will become loose. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. An In-Depth Discussion on Harley Davidson Paint Codes. 9. My wife has seemed to have misplaced my manual:|. Oil Pump manifold screws And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. Your email address will not be published. Rear Wheel Sprocket bolts TC Performance Heads 100+HP, Pro Tuning on a Shade You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Torque SpecsUnsure on Evo | Harley Davidson Forums There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . 14-21 is or seems to be a big difference . Install lockplate (6) over nut (5) such that Apr 27, 2016. For doing that, you need to secure the adjuster by using a wrench. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". The torque specs are the same as with any Evolution engine. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. 23-27 foot pounds Now you can see there are lots of bolts used to secure the derby cover in the place. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. 30-40 foot pounds Loosen slider cap nuts and axle nut. June 2, 2018 by Ride It Wrench It 4 Comments. I have had best luck splitting the difference between the upper and lower values. Exhaust Locate the chain tensioner assembly and loosen the top center nut a . Rear Axle nut https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. Trick for Getting Torque Specs - YouTube Drain your primary completely. Harley Davidson Motorcycle Primary Change - AMSOIL Blog That they had a problem with the compensator loosing up due to the nut bottoming out. Clutch hub nut (left handed threads) 60-80 foot pounds. 128 HP 95 CID Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. 3. Making Drag Pipes Work, SHOP TALK 7/16" - 54 ft. lbs. Price. in. People want quik and easy not right. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! Where might I find a service repair manual for a 2017 Harley Davidson Road King? My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Otherwise apply general torque specs according to bolt size. Torque Specs. | Harley Davidson V-Rod Forum 191. There is an issue if they cannot determine the size of the socket or wrench they will need. The 2010 Service Manual has two different values for the banjo bolts. Stutter Box bottle should specify.Oh and don't forget the clutch nut is a left hand thread. QO_(44? 35-40 foot pounds. They want you to use a torque wrench where specified. Sportster Camshafts 3.80 litres (4.02 US quarts) Other specifications. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Two lines in nut on Compensator and one line in clutch hub nut. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. 0000009625 00000 n If I was to give a torque setting I would say 70 in./lb. Step 1 Posted on Sep 24, 2009 First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. engines, HD 2007/08 __transmission sprocket nut at 60.. lbs. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . 0000016060 00000 n 15-30 inch pounds TORQ-DRIVE CLUTCH (HD) | Rekluse It's quite possible the person asking is referring to a completely different motorcycle. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. 2 0 obj TC Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Not everyone has a mechanical aptitude. 140 ft-lbs. Therefore, you need to eliminate them all first and keep them aside. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. Harley Davidson Tuneup and Engine Specs - Vintage Golf Cart Parts, Inc. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Ignition timing. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. Specification Tables, HD Twin Cam Engine Builds Harley-Davidson Breakout 114 Specs. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. Ask us a Question. Tools and Torque Specifications - Ride It Wrench It as instructed in your factory manual. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Then, release the jam nut that you can view on top of the adjuster to keep it in place. Rear Shock Absorber Modifying the CV carb Read More. Transmission sprocket nut: 80-90. The pictures below will help you understand why I don't give torque specifications when asked. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. SOLVED: Harley torque specs - Fixya The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . endobj Torque Specs | Harley Davidson Forums Harley-Davidson Motorcycles Specs, Timeline All Twin Cam motors are 90-108 in.lbs. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. Harley motorcycles are made using industry-leading components and parts. Henceforth, you must know how much torque each nuts and screws require. EVO 82 HP Stage 3 Now you need to allow enough room for the adjuster to release all the tension on the clutch. Front Fender mounting bracket bolts Contact point (2) must have edge of drill touching the edge of fork leg. Spark plug size. Improve Throttle Response I did read where some guys had gone to a machine shop and had the end shaved off a little bit. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. 0000032160 00000 n 25-40 foot pounds. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. 0000007800 00000 n Search the site )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . In the next few sections, we will show you the most-required torque and its specifications. Harley-Davidson Street 500 Technical Specifications It has several links you could look at. 0000004384 00000 n Nonetheless, we suggest you read the user manual. 90-120 inch pounds Nightrider COPYRIGHT . Blake Bleeder Nipples Learn how to replace it on your bike! The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. torque specifications on countershaft sprocket | V-Twin Forum Primary cover bolts: 14-21 ft lbs. In that service manual are torque specs for specific fasteners. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. 0000001472 00000 n Now your clutch lever is adjusted and ready. It will help repel moisture and oil from absorbing into the plates for a while. I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. Nightrider.com Pressure plate torque specs? | TTORA Forum It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. EVO 64 HP Stage 1 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. EVO Exhaust Testing Late '83 and later is 80-90 ft-lbs. 0000010799 00000 n Upper Stud acorn nut >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. Carburetor Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. Fastener Size - Torque ft. lbs. Horsepower Gallery but in actual section dealing with side cover it calls for 10-12 ft. lbs. Pistons and Cylinders So, the torque specification of Harley will vary extensively. (95.25 mm) This is from the 17 Touring Service manual. Intake Manifold Flange capscrew 5. thanks guys. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Everything You Need To Know About Harley Davidson Torque Specifications for 2007/08 HD, Harley Camshaft Does that sound right? Need to fix your Harley Davidson Touring bike? 0000003541 00000 n on the trany. Clutch Shovel The diaphragm spring bolts should be 90-110 in/lbs. Required fields are marked *. If the chain is too tight or too loose, then adjustment is necessary. Installation, Maintenance and Tuning Index will help you I went and purchased a machine shim the fits exactly behind that nut. SOLVED: torque specs What is the torque for the clutch - Fixya One of the things that makes Harley-Davidson motorcycles so unique is their paint job. Harley Inner & Outer Primary Housing, Clutch, Compensator - YouTube '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. Not adjustable. Clutch hub nut (left handed threads) 60-80 foot pounds. Then scribe aline and go maxium of 50 degrees more. 25-30 foot pounds Therefore, tighten the jam nut . Harley vs Honda Motocycle: Which One Suits You Most? Which my wrench clicked at about 120. (.1P Now, time to return the clutch cover to its original location so, put the cover back accordingly. Engine Displacement Primary chaincase to engine bolts: 16-18. This page was generated at 06:17 PM. Get XiED(tm)! Front Brake Caliper mounting screws An example of data being processed may be a unique identifier stored in a cookie. 25-40 foot pounds, Fastener Size - #10 - 22 in. Plus, its motorcycles are just as iconic as the company itself. 0000001552 00000 n Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . 9-10 foot pound Posted on Aug 09, 2009 5/16 inch bolts 150-165 foot pounds Testing the Innovate Motorsport LM-1 portable air fuel meter TC95 128HP Stage 3 BaggerDave. Unlock the full power of your engine. 22.71 litres (6.00 US gallons) Oil capacity. Manufacturers change sizes quite frequently. Harley Davidson Motorcycle Specs - Bike Specifications Technical A 5/16-inch bolt should be tightened to 12 foot-pounds. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. On the topic of chassis characteristics, responsible for road holding . 16-18 foot pounds What is the torque spec for the clutch spring plate screws - Fixya 17-22 foot pounds The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. First, you need to pull up your vehicles clutch cable. Clutch spring bolts | Harley Davidson Forums Fill the primary with oil. 0000011944 00000 n Engine Tuning ). Pinion Gear nut TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. General. Save my name, email, and website in this browser for the next time I comment. Cougar. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. How to get Professional Tuning Results The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Rear Brake Caliper mounting screws %PDF-1.4 % Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Slipper clutch install | Harley Davidson V-Rod Forum